Fabric inspection
Rolls are checked before cutting for holes, slubs, shading and print defects. GSM and width are confirmed against the order specification.
01QC: fabric inspection
Quality control
Checked before it is packed.
Nine checks between the fabric roll and the sealed carton. The approved sample is the standard, and anything outside it is corrected before it ships.
Our approach
The sample is the standard.
Quality control is easier when everyone is checking against the same thing. For every order, that is the pre-production sample you approved and the spec sheet behind it — fabric, colours, measurements, decoration and packing.
Checks happen during production as well as at the end, because a misaligned print is cheaper to catch on the first ten panels than on the last five hundred garments. If you work to a specific inspection level, such as an AQL standard, tell us when you order and we will inspect to it.
Colour inspection
Dyed fabric and printed panels are compared against the approved sample under consistent light, so the second batch of a kit matches the first.
02QC: colour inspection
Measurements
Garments are measured at the key points — chest, length, sleeve, waist, inseam — and compared with the spec sheet and its tolerances.
03QC: measurements
Stitching
Seams are checked for stitch density, puckering, skipped stitches and open seams; stress points are checked for reinforcement.
04QC: stitching
Printing
Sublimation is checked for sharpness, colour, white creases and alignment across seams. Screen prints and transfers are checked for coverage and adhesion.
05QC: printing
Embroidery
Crests are checked for thread breaks, density, colour order, backing and loose threads.
06QC: embroidery
Logo placement
Crest, sponsor and number positions are measured against the approved sample, not judged by eye.
07QC: logo placement
Final garment inspection
Each finished garment is inspected for appearance, labels, trims, size, and the name and number against the squad list.
08QC: final inspection
Packing inspection
Carton contents are checked against the packing list — styles, sizes and quantities — before cartons are sealed and marked.
09QC: packing inspection
When something fails
Pulled, fixed, re-checked.
01
Repair or remake
Pieces outside tolerance are repaired where that restores them fully, or remade from new fabric.
02
Find the cause
If a defect repeats, the line stops and the cause is fixed before production continues.
03
Tell you
If an issue affects your delivery date, you hear it from us before the date arrives.
Start your project
Bring the brand. We will make it.
Tell us what you need to produce — one team kit or a full private-label range. You will get a clear quotation with pricing, materials and lead times.